Monessen Hearth Direct Vent Gas Fireplace BDV600 Operations Instructions

540700BDV coverMODELS:BDV300, BDV400, BDV500, BDV600 BDV Series Direct Vent Gas Fireplace WARNINGSIF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOL

10 54D0700BDV Series Gas FireplaceFollow these instructions carefully to ensure safe installation. Failure to 

54D0700 11FP2094secure fireplaceDrywall Support Tabs (Do Not Use for Framing or Header)BDV Series Gas FireplaceThe replace must be secured to the o

12 54D0700BDV Series Gas Fireplace

54D0700 131"3"1"1"FP2095BDV Series Gas FireplaceVENT INSTALLATION          

14 54D0700FP1991remove screwsFP1993replace flue pipeFP1992remove flue pipeBDV Series Gas FireplaceVENT INSTALLATION OPTIONAL TOP VENT APPLICATION The

54D0700 15BDV Series Gas FireplaceVENT INSTALLATION INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termi

16 54D0700VVVVVVVVDLEBCFBBB BBMIAAJHGAOperableFixedClosedFixedClosedOpera-bleKAAAGBDV Series Gas FireplaceVENT INSTALLATION Figure 11 - Horizontal Ve

54D0700 17VG G=6" (152mm)FF=6" (152mm)VVGG = Combustible 24"(610mm) Noncombustible 18"(457mm)Combustible & NoncombustibleH =

18 54D0700FP1953rigid pipeDVR584-600Rear vent no elbows2/99 djtTop View Flat InstallationMaximum 20"FP1954wall framing91/2"(241 mm)91/2&q

54D0700 19BDV Series Gas FireplaceVENT INSTALLATION 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the

2 54D0700BDV Series Gas FireplaceCONTENTS ... 3Product Features ...

20 54D0700Max 20"Max 20"36"(914 mm) Max.36"(914 mm) Max.FP1177max horizontal run4038363432302826242220181614121086422 4 6 8 10

54D0700 2112341234BDV Series Gas FireplaceHORIZONTAL TERMINATION CONFIGURATION (Continued)• If a 90° elbow is used in the horizontal vent

22 54D0700BDV Series Gas FireplaceVENT INSTALLATION BELOW GRADE INSTALLATIONSWhen it is not possible to meet the required vent terminal clearances of

54D0700 23BDV Series Gas FireplaceThis Gas Fireplace has been approved for,• Vertical installations up to

24 54D0700FP1969firestop w room above91/2"91/2"FP1970firestop no roomBDV Series Gas FireplaceVENT INSTALLATION 1. Determine the route your

54D0700 252 ft. Min.2 ft. Min.X12H*FP1971Min chimney clearanceHorizontal OverhangVertical WallLowest Discharge OpeningTermination VentStorm CollarFla

26 54D0700BDV Series Gas FireplaceFLEX VENT INSTALLATION1. Flexible UL1777 listed venting may be used in any venting application where rigid direct

54D0700 27BDV Series Gas FireplaceFLEX VENT INSTALLATIONC. Routing UL1777 ex pipe.1. Always maintain the required clearance when routing the ex ve

28 54D0700FP1977external regulatorFigure 39 - External Regulator with Vent Pointing Down (Propane/LP Only)Inte

54D0700 29BDV Series Gas FireplaceFIREPLACE INSTALLATION A listed manual shutoff valve must be installed upstream of the appliance. Union tee and plu

54D0700 3BDV Series Gas Fireplace • do not touch any electrical switch; do not use any phone in your building . • immediately call your g

30 54D0700BDV Series Gas FireplaceMILLIVOLT & ELECTRONIC - CHECK GAS PRESSURE and ELECTRICAL INSTALLATION 1. Check gas type. The gas supply must

54D0700 31ONOFFOPTIONAL REMOTEWALL SWITCHONOFFOPTIONAL REMOTEWALL SWITCHPILOTHILOONOFFTHTPTH/TPONOFFRSFP1980Dv wiring diagramBDV Series Gas Fireplace

32 54D0700HILOElectronic Valve RED #2 GRAY #1BLUEYELLOW YELLOWRED #2 WHITE #3 15’ Wall Switch Wire BLACKWHITEGREEN #4 BLACK #6 SwitchONOFFRSSecondary

54D0700 33TANTANWHITEGREENBLACKBLACKBLACKFP2101BDV blower wiringReceptacle Junction Box120VACBDV Series Gas Fireplace

34 54D0700BDV Series Gas FireplaceA. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these ins

54D0700 35PILOTOFFPILOTONFP1935control knob pilotBDV Series Gas FireplaceContinued on next page APPROVED LEAK TESTING METHOD You may check for gas le

36 54D0700TPILOTOFFPILOTONOFFPILOTONPILOTFP1937control knob onFigure 47 - On Position PILOTOFFPILOTONFP1935control knob pilotFigure 46 - On/Off/RS Sw

54D0700 37ONOFFPILOTLOHIFP2102BDV electronic valveFigure 50 - Electronic Gas Valve BDV Series Gas Fireplace LIGH

38 54D0700BDV Series Gas FireplaceSIGNATURE COMMAND - CHECK GAS PRESSURE and ELECTRICAL INSTALLATION1. Check gas type. The gas supply must be the sa

54D0700 39BDV Series Gas FireplaceCOMMANDCENTER4-AA BATTERYCOMPARTMENTMASTERSWTICHTO JUNCTION BOXIN FIREPLACECONVERSIONNG/LPRF RECEIVERON/OFF BUTTONW

4 54D0700BDV Series Gas FireplaceIMPORTANT SAFETY INFORMATIONContinued from page 310. Have venting system inspected annually by a quali-ed service p

40 54D0700BDV Series Gas FireplaceOPTIONAL FAN BLOWER SYSTEMFigure 53 - Junction Box Wiring DiagramFP1912Junction box wiring8/08Junction BoxFactory S

54D0700 41BDV Series Gas FireplaceFP1916AC box8/08ScrewGuiding BlockConnector HoleConnector PinFigure 56 - Connect AC Box to Control

42 54D0700BDV Series Gas FireplaceOPERATING INSTRUCTIONS - SIGNATURE COMMANDA. This appliance is equipped with an ignition device which automaticall

54D0700 43BDV Series Gas FireplaceOPERATING INSTRUCTIONS - SIGNATURE COMMANDOPERATING INSTRUCTIONS 1. STOP! Read the safety information above.2. T

44 54D0700BDV Series Gas FireplaceSIGNATURE COMMAND SYSTEM OPERATION INSTRUCTIONSFEATURES• Easy Access Function Operation and System C

54D0700 45BDV Series Gas FireplaceSIGNATURE COMMAND SYSTEM OPERATION INSTRUCTIONSSystem conguration/setup is done on the C

46 54D0700BDV Series Gas FireplaceSIGNATURE COMMAND SYSTEM OPERATION INSTRUCTIONS1. Turn on the master swi

54D0700 47FP2104BDV remove glassFP2104BDV Series Gas FireplaceGLASS REMOVAL GLASS FRAME REMOVAL1. Release two clamps on bottom of replace. Figure 5

48 54D0700LG586BDV logs setFlat AreaBDV Series Gas FireplaceFINAL INSTALLATION LOG PLACEMENT1. Place rear log (#1) on grate assembly. Log should res

54D0700 49FP1943pilot flameFigure 62 - Pilot Flame Thermopile Thermocouple FP1943BDV Series Gas Fireplace     

54D0700 5FP2087BDV prod featuresBDV Series Gas FireplacePRODUCT FEATURES and CODE APPROVAL Off/Pilot/On Knob Optional Remote Receiver Figure 1 - BDV

50 54D0700BDV Series Gas FireplaceCLEANING and MAINTENANCE VENT SYSTEMThe replace and venting system should be inspected before initial use and at l

54D0700 51BDV Series Gas FireplaceTROUBLESHOOTING STANDING PILOT IGNITIONSYMPTOM POSSIBLE CAUSE ACTION1. Spark ignitor will not light pilot after

52 54D0700BDV Series Gas FireplaceTROUBLESHOOTING STANDING PILOT IGNITIONSYMPTOM POSSIBLE CAUSE ACTION4. Frequent pilot outage problem. 5. The pi

54D0700 53BDV Series Gas FireplaceTROUBLESHOOTING OPERATION Install batteries and/or plug in the AC board Flip the master switch (rocker switch) to t

54 54D070012356781049540700BDV partsBDV Series Gas FireplaceILLUSTRATED PARTS LISTSFIREBOX COMPONENTS

54D0700 55        Standard Features 1. Junction Box 1 26D2128K 26D2128K 26D2128K 26D2128K 2.

56 54D0700BDV Series Gas FireplaceILLUSTRATED PARTS LISTS12C2I2T245638971011,12,13,14540700BDV control parts

54D0700 57BDV Series Gas FireplaceSTANDING PILOT – MILLIVOLT CONTROLILLUSTRATED PARTS LISTS   BDV300NV BDV300PV BDV400NV BDV

58 54D0700BDV Series Gas FireplaceILLUSTRATED PARTS LISTSELECTRONIC IGNITION 1245638971011540700BDV electronic partsLOHI24V #624V GND #5PV #3MV/PV #2

54D0700 59BDV Series Gas FireplaceELECTRONIC IGNITION ILLUSTRATED PARTS LISTS  BDV300NE BDV300PE BDV400NE BDV400PE BDV500NE

6 54D0700BDV Series Gas FireplaceHIGH ELEVATIONSInput ratings are shown in BTU per hour and are certied without deration for elevations up to 4,500

60 54D0700BDV Series Gas FireplaceILLUSTRATED PARTS LISTSSIGNATURE COMMAND SYSTEM0009SG parts8/081234175678913, 14, 15

54D0700 61BDV Series Gas FireplaceILLUSTRATED PARTS LISTSSIGNATURE COMMAND SYSTEM  BDV300NS BDV300PS BDV400NS BDV400PS BDV5

62 54D0700BDV Series Gas FireplaceVENT COMPONENTS ILLUSTRATED PARTS LIST HOT12345697811100004MLDV vent parts

54D0700 63BDV Series Gas FireplaceILLUSTRATED PARTS LIST VENT COMPONENTS Current Old      Duravent Duravent 

64 54D0700BDV Series Gas FireplaceLOGS ILLUSTRATED PARTS LISTS       1. Rear Log 1 54D0121 54

54D0700 65BDV Series Gas FireplaceNOTES NOTE REGARDING VENTED PRODUCTSThis product must be installed by a licensed plumber or gas tter when installe

54D0700 66NOTESSPECIAL REQUIREMENTS CONTINUED2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in ac-cordance with t

LIMITED LIFETIME WARRANTY POLICYLIFETIME WARRANTYThe following components are warranted for life to the original owner, subject to proof of purc

68 54D0700BDV Series Gas FireplaceJANUARY 2009 54D0700 • Rev. 14MHSC149 Cleveland Drive • Paris, Kentucky 40361www.mhsc.com Model

54D0700 7CGA1/2" or 5/8"1/2" or 5/8"CAGFP2090wall installationHGDFEACFP2088Corner InstallationBABDV Series Gas FireplaceFIREPLACE

8 54D0700AEDBCNMKLFGJ31/2"1/2"81/4"5/8"HI1/2"5/8"5/8"1/2"5/8"1/2"DrywallSupportTabs540700BDV dimsBD

54D0700 9YEABCDFYXFP2091locating fireplaceNOTECOLD CLIMATE INSULATIONIf you live in a cold climate, seal all cracks around your appliance, and wherev